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This project focuses on the dynamic modeling, simulation, and control of a four-bar mechanism driven by a brushless servo motor using MATLAB & Simulink.

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βš™οΈ Four-Bar Mechanism with Brushless Servo Motor – MATLAB & Simulink

πŸ“– Introduction

This project demonstrates the dynamic modeling, simulation, and control of a four-bar mechanism driven by a brushless servo motor, developed as part of the MCT-241: Modelling & Simulation course.

The system was designed to analyze nonlinear dynamics, implement a state-space model, and evaluate mechanism behavior under different operating conditions. Both linearized and nonlinear models were developed, providing a comparative study of accuracy vs. computational efficiency.

The main objective was to achieve precise motion control of the mechanism while accounting for realistic motor and linkage dynamics.


πŸ”¬ Methodology

1. System Modeling

  • Derived mathematical models for the four-bar mechanism and brushless servo motor.
  • Considered link lengths, moments of inertia, and motor constants.
  • Built nonlinear state-space equations to preserve system accuracy.

2. Simulation

  • Implemented both linear and nonlinear models in MATLAB & Simulink.
  • Simulated angular positions, velocities, motor torque, and current.
  • Compared the linear model (simpler, faster) with the nonlinear model (more accurate).

3. Control System Design

  • Designed and tested control strategies for tracking and stability.
  • Evaluated controller performance under nonlinear system effects.

πŸ—οΈ Applications

  • πŸ€– Robotics
  • πŸš— Automotive Systems
  • 🏭 Industrial Machinery & Automation

πŸ—‚οΈ Project Structure


β”œβ”€β”€πŸ“‚ MatLab_Code # MATLAB implementation (linear & nonlinear models)
β”œβ”€β”€πŸ“‚ Presentation # Project presentation slides
β”œβ”€β”€πŸ“„ CEP_MS_2022_MC_45.pdf # Full project report
β”œβ”€β”€πŸ“„ CEP_MS_2022_MC_45_Simulation_Results.pdf # Simulation results
β”œβ”€β”€πŸ“„ README.md # Project README

πŸ“Œ Key Insights

  • Nonlinear modeling captures realistic effects like torque oscillations and nonlinear inertia.
  • Linear models are faster to simulate but lose accuracy in complex or high-speed scenarios.
  • Demonstrates the trade-off between computational simplicity and modeling fidelity.
  • Provides a foundation for advanced control strategies in servo-driven mechanisms.

πŸ“ Conclusion

This project successfully demonstrated the dynamic modeling, simulation, and control of a servo motor-driven four-bar mechanism.

  • The nonlinear model provided high-fidelity representation of system dynamics.
  • The linear model worked as a simplified baseline but was less accurate in nonlinear conditions.
  • Results emphasized the importance of nonlinear modeling for precision control and performance optimization.

πŸ“š References

  • Course: MCT-241: Modelling & Simulation
  • Department of Mechatronics & Control Engineering, UET Lahore

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This project focuses on the dynamic modeling, simulation, and control of a four-bar mechanism driven by a brushless servo motor using MATLAB & Simulink.

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